Every case study below represents a completed engagement with measurable outcomes. Company names are withheld under NDA, but the numbers are real.
A mid-size automotive parts manufacturer was running a 15-year-old PLM system that no longer received vendor support. Engineering change orders took 5 days to process. CATIA files were stored locally and manually uploaded to the PLM — creating version conflicts and data loss across 3 engineering teams.
Migrated the entire product data library (50,000+ documents) to a modern PLM platform. Built a direct CATIA-to-PLM connector so engineers save directly into the system with automated version control. Automated the engineering change order workflow with approval routing and status notifications across departments.
Services used: IT Health Check → Rapid Solution Sprint → Monthly Support
Production managers had no visibility into real-time inventory levels or order status. SAP ran in one silo, the factory floor planning system in another. Weekly reports were compiled manually in Excel — one person spent 15 hours every week building spreadsheets that were already outdated by the time they were finished.
Built a custom REST API layer connecting SAP with the factory floor planning system. Created a real-time web dashboard accessible from any browser showing inventory, order status, and production KPIs. Automated the entire weekly reporting process with scheduled data extraction and formatting scripts.
Services used: IT Health Check → Rapid Solution Sprint
Plant managers relied on daily email reports to track production KPIs — data was 12–24 hours stale. Meanwhile, a junior engineer spent 2 hours every morning manually processing 500+ part records: validating naming conventions, extracting metadata from CAD files, and exporting BOMs to CSV for the ERP system.
Built a web-based production monitoring dashboard pulling live data from ERP and PLM via API — accessible on desktop, tablet, and factory floor displays. Developed Python automation scripts that process the entire part catalog nightly: validate files, extract metadata, generate BOM exports, and sync status across systems.
Services used: Rapid Solution Sprint + Automation Scripts
Book a free 30-minute call and tell us what's not working. If we can help, we'll tell you how. If we can't, we'll tell you that too.
Book Free Discovery Call →